Mechanical Properties of Electron Beam Welded Spheroidal Graphite Cast Iron and Mild Steel Welded Joints
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Direct welding between spheroidal graphite cast iron (FCD700) and mild steel (SS400) was conducted using electron beam welding to study the microstructure and the mechanical properties of the welds.<BR>Results showed that one-pass welding yielded an over-hardened fusion zone exhibiting acicular martensite structure (815 HV) with cracks and porosities. Two-pass welding contained fewer porosities. Both one-pass and two-pass welding displayed acicular martensite and ledeburite within the microstructure of spheroidal graphite cast iron in heat-affected zone. The tensile strength of both one-pass and two-pass welded joints was lower than that of mild steel base metals. These joints ruptured at the fusion zone or the mild steel bond. However, two-pass welded joints demonstrated tensile yield stress values greater than or equal to those of mild steel base metals. Hardening of the fusion zone and the heat-affected zone of spheroidal graphite cast iron made the impact strength values of two-pass welded joints conspicuously lower than those of the spheroidal graphite cast iron base metal. The fatigue strength of two-pass welded joints almost equaled that of mild steel base metal, with a fatigue limit of 209 MPa.
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