Fabrication of submicron alumina ceramics by pulse electric current sintering using M(2+) (M = Mg, Ca, Ni)-doped alumina nanopowders

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Dense submicron-grained alumina ceramics were fabricated by pulse electric current sintering (PECS) using M(2+)(M: Mg, Ca, Ni)-doped alumina nanopowders at 1250 degrees C under a uniaxial pressure of 80 MPa. The M(2+)-doped alumina nanopowders (0-0.10 mass%) were prepared through a new sol-gel route using high-purity polyhydroxoaluminum (PHA) and MCl(2) solutions as starting materials. The composite gels obtained were calcined at 900 degrees C and ground by planetary ball milling. The powders were re-calcined at 900 degrees C to increase the content of a-alumina particles, which act as seeding for low-temperature densification. Densification and microstructural development depend on the M(2+) dopant species. Dense alumina ceramics (relative density >= 99.0%) thus obtained had a uniform microstructure composed of fine grains, where the average grain size developed for non-doped, Ni-doped, Mg-doped and Ca-doped samples was 0.67, 0.67, 0.47 and 0.30 mu m, respectively, showing that Ca-doping is the most promising method for tailoring of nanocrystalline alumina ceramics. (c) 2008 Elsevier Ltd and Techna Group S.r.l. All rights reserved.
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